Characterization and Performance of 30CrMnSiA Steel Zinc Nickel Alloy/Hard Chromium Composite Coating

LI Rui; LU Lu; FU Yangfan

doi:10.7643/ issn.1672-9242.2024.06.019

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Equipment Environmental Engineering ›› 2024, Vol. 21 ›› Issue (6) : 142-148. DOI: 10.7643/ issn.1672-9242.2024.06.019

Environmental Test and Observation

Characterization and Performance of 30CrMnSiA Steel Zinc Nickel Alloy/Hard Chromium Composite Coating

LI Rui¹, LU Lu¹, FU Yangfan^2*

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Abstract

The work aims to characterize and study the corrosion and wear resistance of 30CrMnSiA steel zinc nickel alloy/hard chromium composite coatings. 30 μm hard chromium coating, 5 μm zinc nickel alloy+30 μm hard chromium composite coating, and 10 μm zinc nickel alloy+30 μm hard chromium composite coating were prepared on the surface of 30CrMnSiA steel. The performance of the three coatings was comprehensively compared and evaluated by testing and analyzing their microstructure, adhesion, microhardness, wear amount, friction coefficient, porosity, and corrosion resistance. The appearance and microstructure of the composite coating were basically consistent with those of the hard chromium coating, and the microhardness had a slight decrease compared with the hard chromium coating, but still reached over 800HV0.5. The existence of the zinc nickel alloy coating changed the wear morphology of the composite coating to a certain extent, but its impact on the wear amount was limited. The presence of the zinc nickel alloy coating reduced the porosity of the composite coating to 0, greatly improving the corrosion resistance of the composite coating. The thicker the zinc nickel alloy coating, the better its corrosion resistance. Composite coatings not only have the advantages of high hardness and wear resistance of hard chromium coatings, but also possess the characteristics of high density and high corrosion resistance of zinc nickel coatings. They have excellent comprehensive performance and application prospects.

Key words

hard chromium coating / zinc nickel alloy coating / composite coating / corrosion resistance / hardness / friction and wear

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LI Rui, LU Lu, FU Yangfan. Characterization and Performance of 30CrMnSiA Steel Zinc Nickel Alloy/Hard Chromium Composite Coating[J]. Equipment Environmental Engineering. 2024, 21(6): 142-148 https://doi.org/10.7643/ issn.1672-9242.2024.06.019

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